The fabrication plant has two LVD Shape Delta
1250 long beam Turret Punches with sheet capacity of 2500 x 1250
without reposition and up to 3.5 metre long with automatic repositioning.
These machines can accommodate material thickness of up to 6.3mm.
Supported by full graphic on or offline programming the turrets
are made up of twenty stations complete with four auto indexed stations
with 360-degree rotation. To compliment a comprehensive range of
standard punch tooling we have invested in specialized multi-tool
holders each with the capacity of holding eight tools per unit,
also available are earth symbol embossing tools, centre punching
tools and custom company logos.
Our press brake capacity includes one 110 Tonne, 3 metre machine
and one 80 Tonne 2.5metre machine. These machines can form up to
6.3mm thick material across the length of the bed. Both machines
are supported with complete facility for on or off line graphic
CNC programming and are fitted with the latest hydraulic tool clamping
system. Other facilities include an easy-form calibration system
to control consistency in angle measurements and taper folding.
The fabrication facility also includes an
ICI “Cleanfast” hot vapour degreasing tank. The
tank uses “Ensolve” degreasing agent to perform
deep cleaning of the metallic surface before finishing with
paint or other coatings.
For customers demanding a powder coated finish
we utilise a Gema Voltstatic spray gun application unit with PED
Staden “Contraflow” curing oven and conveyor system.
Colours and finish are produced according to customer specification
and requirements and can consist of either a single coat or twin
coat application. The twin coat system is made up from a base coat
of zinc rich primmer followed by a second top coat of any colour
to produce a tough resilient finish.
B&S welding technicians have many years experience
in all types of welded fabrication. Supported techniques include
pressure vessel TIG welding and brazing to general MIG, TIG and
manual arc welding of enclosures, cabinets and fabricated products.
Our stud welding capacity ranges from 2.5mm to 10mm in both copper
coated mild steel and stainless steel studs of lengths up to 65mm.
All welds are both prepared and fettled
according to customer specifications and requirements.
For further information or specific requirements